目錄:伊爾耐德(天津)科技有限公司>> 飛行打標(biāo)機
飛行光纖激光打標(biāo)機是一種基于光纖激光技術(shù)的高效工業(yè)級打標(biāo)設(shè)備,專為高速、連續(xù)、非接觸式打標(biāo)需求設(shè)計。其采用飛行光路系統(tǒng),可在產(chǎn)品動態(tài)傳輸過程中實時完成精準(zhǔn)打標(biāo),適用于流水線自動化生產(chǎn)場景,顯著提升生產(chǎn)效率和打標(biāo)一致性。
高速高效
采用進口光纖激光器,峰值功率高,打標(biāo)速度可達(dá)10000mm/s以上,支持流水線高速在線打標(biāo),無需停頓。
飛行光路設(shè)計,配合高速振鏡系統(tǒng),實現(xiàn)動態(tài)追蹤打標(biāo),單件打標(biāo)時間低至0.5秒。
高精度與穩(wěn)定性
激光光束質(zhì)量優(yōu)異(M²<1.1),聚焦光斑直徑≤20μm,實現(xiàn)微米級精細(xì)標(biāo)記(分辨率達(dá)0.001mm)。
抗干擾能力強,支持24小時連續(xù)工作,壽命長達(dá)10萬小時以上。
廣泛材料適應(yīng)性
適用于金屬(不銹鋼、鋁合金、鈦合金等)、塑料、陶瓷、玻璃、涂層材料等多種材質(zhì)。
可完成文字、圖形、二維碼、條形碼、序列號等標(biāo)記,耐磨損、耐腐蝕。
智能控制系統(tǒng)
配備工業(yè)級工控系統(tǒng),支持與PLC、MES等生產(chǎn)線系統(tǒng)無縫對接。
軟件界面友好,支持AutoCAD、CorelDraw等文件直接導(dǎo)入,支持自動序列號生成及數(shù)據(jù)庫聯(lián)動。
低維護成本
光纖激光器無需耗材,電光轉(zhuǎn)換效率>30%,能耗僅為傳統(tǒng)設(shè)備的1/3。
模塊化設(shè)計,維護簡便,關(guān)鍵部件可快速更換。
飛行打標(biāo)機的特點:
1.高速打標(biāo):能夠在高速生產(chǎn)線上進行實時打標(biāo),保證在產(chǎn)品通過時進行標(biāo)識,無需停機。
2.適應(yīng)性強:能夠在不同類型的表面上進行打標(biāo),包括紙盒、塑料瓶、金屬表面等,且對表面形狀和材質(zhì)的適應(yīng)性強。
3.高精度打標(biāo):通過精密的噴墨技術(shù)或激光打標(biāo)技術(shù),能夠確保信息清晰且符合行業(yè)標(biāo)準(zhǔn),避免因為打印模糊而產(chǎn)生誤標(biāo)。
4.無接觸式標(biāo)記:通過噴墨、激光等方式進行無接觸標(biāo)記,避免了對產(chǎn)品的損傷或污染。
5.靈活性和可編程性:大多數(shù)支持多種編碼類型,并且可以根據(jù)需要編程和調(diào)整標(biāo)識內(nèi)容(如日期、批號、二維碼等)。
6.節(jié)省空間:與傳統(tǒng)的手工或靜態(tài)標(biāo)記系統(tǒng)相比,通常具有較小的占地面積,適合在快速生產(chǎn)線中使用。
飛行打標(biāo)機的維護方式:
1.定期檢查噴頭或激光頭:
-噴墨型:定期清潔噴頭,避免堵塞和噴墨不均,確保噴出的標(biāo)識清晰且不模糊。
-激光型:檢查激光頭的清潔度,避免灰塵和雜質(zhì)影響打標(biāo)效果。
2.檢查墨水或激光耗材:
-確保墨水的質(zhì)量和存量充足。對于噴墨打標(biāo)機,要定期檢查墨水的種類和狀態(tài),避免墨水干涸或變質(zhì)。
-對于激光打標(biāo)機,檢查激光管是否有損傷或老化,及時更換。
3.校準(zhǔn)和調(diào)整打標(biāo)位置:
定期進行打標(biāo)位置校準(zhǔn),確保打標(biāo)信息準(zhǔn)確無誤。檢查產(chǎn)品傳送帶速度與噴印設(shè)備的同步性,避免偏差。
4.清潔和保養(yǎng):
-噴墨型設(shè)備:定期清潔墨水供應(yīng)系統(tǒng)、噴頭、濾網(wǎng)等部分,避免積墨和雜質(zhì)影響打印效果。
-激光型設(shè)備:清潔激光鏡片,定期檢查激光發(fā)射器的工作狀態(tài)。
5.檢查電氣和控制系統(tǒng):
定期檢查打標(biāo)機的電氣部分,如電纜、接線、控制面板等,確保系統(tǒng)正常運行并避免電氣故障。
6.檢查生產(chǎn)線運行狀況:
確保設(shè)備和生產(chǎn)線的整體配合運行無異常,如傳送帶的速度與打標(biāo)設(shè)備的打標(biāo)速度匹配,確保標(biāo)識位置的精準(zhǔn)。
7.更新軟件系統(tǒng):
保持打標(biāo)機的軟件系統(tǒng)更新,以便獲取新的功能或修復(fù)可能的漏洞。
電子電器:PCB板、芯片、電子元件標(biāo)識。
汽車制造:零部件VIN碼、發(fā)動機鋼印、輪胎追溯碼。
食品包裝:生產(chǎn)日期、批號、防偽碼(符合食品級安全標(biāo)準(zhǔn))。
醫(yī)療器械:手術(shù)器械追溯標(biāo)識、醫(yī)用耗材標(biāo)簽。
五金工具:刀具、模具品牌LOGO、參數(shù)標(biāo)記。
珠寶首飾:貴金屬精細(xì)雕刻、防偽標(biāo)記。
項目 | 參數(shù)說明 |
---|---|
激光類型 | 光纖激光器(波長1064nm) |
激光功率 | 20W/30W/50W/100W(可選) |
打標(biāo)速度 | ≤10000mm/s |
打標(biāo)精度 | ≤0.001mm |
重復(fù)定位精度 | ±0.002mm |
打標(biāo)范圍 | 標(biāo)準(zhǔn)70mm×70mm至300mm×300mm(可定制) |
冷卻方式 | 風(fēng)冷/水冷(根據(jù)功率選配) |
電源要求 | AC220V±10%,50/60Hz |
整機質(zhì)保:2年(激光器質(zhì)保3年)。
全國服務(wù)網(wǎng)點覆蓋,提供24小時技術(shù)響應(yīng)。
免費培訓(xùn)操作人員,提供軟件終身升級服務(wù)。
技術(shù):采用國際品牌激光源(IPG/SPI)與高精度振鏡(Scanlab)。
定制化方案:根據(jù)產(chǎn)線需求定制打標(biāo)幅面、自動化對接方案。
環(huán)保認(rèn)證:符合CE、FDA、RoHS等國際標(biāo)準(zhǔn)。
Product Introduction of Flying Fiber Laser Marking Machine
Product Overview
The Flying Fiber Laser Marking Machine is an efficient industrial-grade marking equipment based on fiber laser technology, designed for high-speed, continuous, non-contact marking needs. It adopts a flying optical path system, which can complete accurate marking in real time during the dynamic transmission of the product. It is suitable for assembly line automation production scenarios, significantly improving production efficiency and marking consistency.
Core Advantages
High Speed and Efficiency
Adopting imported fiber lasers with high peak power, the marking speed can reach more than 10000mm/s, supporting high-speed online marking on the assembly line without pause.
The flying optical path design, combined with the high-speed galvanometer system, realizes dynamic tracking marking, and the marking time of a single piece is as low as 0.5 seconds.
High Precision and Stability
The laser beam quality is excellent (M²<1.1), the focused spot diameter is ≤20μm, and micron-level fine marking is achieved (resolution up to 0.001mm).
Strong anti-interference ability, supports 24-hour continuous operation, and the life span is more than 100,000 hours.
Wide range of material adaptability
Applicable to a variety of materials such as metal (stainless steel, aluminum alloy, titanium alloy, etc.), plastic, ceramic, glass, coating materials, etc.
Permanent markings such as text, graphics, QR code, barcode, serial number, etc. can be completed, wear-resistant and corrosion-resistant.
Intelligent control system
Equipped with industrial-grade industrial control system, it supports seamless docking with production line systems such as PLC and MES.
The software interface is friendly, supports direct import of files such as AutoCAD and CorelDraw, supports automatic serial number generation and database linkage.
Low maintenance cost
Fiber lasers do not require consumables, the electro-optical conversion efficiency is greater than 30%, and the energy consumption is only 1/3 of traditional equipment.
Modular design, easy maintenance, and key components can be quickly replaced.
Application areas
Electronic and electrical appliances: PCB boards, chips, and electronic component identification.
Automobile manufacturing: VIN code of parts, engine steel stamp, tire traceability code.
Food packaging: production date, batch number, anti-counterfeiting code (in line with food grade safety standards).
Medical devices: surgical instrument traceability identification, medical consumables label.
Hardware tools: knives, mold brand LOGO, parameter marking.
Jewelry: precious metal fine engraving, anti-counterfeiting mark.
Technical parameters
Project parameter description
Laser type Fiber laser (wavelength 1064nm)
Laser power 20W/30W/50W/100W (optional)
Marking speed ≤10000mm/s
Marking accuracy ≤0.001mm
Repeat positioning accuracy ±0.002mm
Marking range Standard 70mm×70mm to 300mm×300mm (customizable)
Cooling method Air cooling/water cooling (optional according to power)
Power supply requirements AC220V±10%, 50/60Hz
After-sales service
Warranty for the whole machine: 2 years (laser warranty 3 years).
National service outlets cover, providing 24-hour technical response.
Free training for operators and providing software lifetime upgrade services.
Why choose us?
Leading technology: using international brand laser source (IPG/SPI) and high-precision galvanometer (Scanlab).
Customized solution: customized marking format and automatic docking solution according to production line requirements.
Environmental certification: in compliance with international standards such as CE, FDA, and RoHS.
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